|
| Brand Name: | Boyue |
| Model Number: | OEM |
| MOQ: | 1pcs |
| Price: | negotiation |
| Supply Ability: | 10000pcs/month |
Core Material: Multi-Material Combination, Complementary Performance Advantages
This product is precision-manufactured using a brass + alloy structural steel dual-material combination. All raw materials are sourced from major, reputable mills with genuine stock. Each component is matched with materials tailored to its functional requirements, ensuring stable overall performance from the source:
Shaft Body & Worm Section: Manufactured using high-quality brass, which offers excellent self-lubricating properties with a low coefficient of friction. Long-term meshing transmission results in minimal wear. Resists oxidation and rust, while also providing outstanding thermal conductivity to quickly dissipate heat generated during transmission. Highly suitable for high-frequency continuous operation scenarios.
Center Gear Section: Manufactured using high-strength alloy steel, providing ample structural rigidity, stable tooth surface structure, excellent deformation resistance and fatigue resistance, and strong load-bearing capacity. Perfectly balances overall structural strength with smooth transmission operation.
The dual-material combination integrates the advantages of both materials, balancing transmission smoothness, structural strength, and long-term operational stability. Complete material test reports are available for all batches. Material traceability is fully documented, ensuring consistent and stable product performance across all batches.
Precision Process: Integrated Assembly Forming, Strict Dimensional Control
The entire process uses CNC precision turning + precision hobbing integrated combination machining, with full-process precision manufacturing, delivering excellent machining accuracy and assembly quality:
High Concentricity Integrated Structure: The worm section, center gear, and locating shaft body are precision-combined as an integrated assembly. Concentricity is precisely controlled, ensuring no eccentricity, wobbling, or loosening/displacement during transmission. The integrated structure provides strong overall integrity, with operational stability far superior to separate assembled components.
High-Precision Tooth Profile Forming: The center spur gear features well-formed, full teeth with uniform tooth spacing. The rear worm thread has uniform, smooth thread patterns with precise control of module and pitch parameters. High meshing compatibility with mating components ensures smooth, seamless transmission. The entire machine operates smoothly without jamming or abnormal noise.
Full-Size High-Precision Tolerance Control: Precise tolerance control of shaft diameter, overall length, inner bore specifications, and step dimensions. Excellent shaft straightness and concentricity across all sections. Outstanding dimensional consistency across batch production, with strong equipment compatibility. Ready for direct assembly without secondary finishing or modification.
Fine Surface Treatment: Finished products undergo full-surface fine polishing, with no burrs or sharp edges, providing uniform and smooth surface texture. Customizable rust protection and surface finishing treatments are available based on customer operating conditions, further enhancing overall component durability.
Full-Process Factory Quality Control: Every finished product undergoes complete full-size inspection, verified by professional optical measurement equipment and roughness testing equipment before shipment. Stable and reliable batch yield rates.
Application Fields: Wide Scenario Coverage, Strong Multi-Industry Adaptability
This integrated gear worm shaft is specifically designed for speed reduction, direction change, and torque transmission scenarios in small precision equipment, with broad industry adaptability:
Smart Home Appliances: Internal transmission adjustment components for smart locks, miniature window openers, and various small smart devices
3C Electronic Equipment: Internal transmission mechanisms and precision adjustment shafts for small digital devices and precision instruments
Model Toy Equipment: Core micro-transmission components for model aircraft, model cars, and precision robots
Automotive Parts: Small in-vehicle adjustment mechanisms and internal transmission components for precision automotive interior assemblies
Automation Micro-Equipment: Matching shaft components for small automation transmission modules, precision fixtures, and micro-transmission devices
Light Industry Precision Instruments: Lifting and adjustment transmission components inside various small instruments and light equipment
Full-Cycle Exclusive Services, Worry-Free Long-Term Partnership
As a source precision parts manufacturer, we not only provide finished product delivery but also offer customers one-stop, full-chain custom support services:
Full-Parameter Drawing Customization Service: You only need to provide 2D/3D drawing files. We offer free structural optimization, process adaptation suggestions, and precise cost analysis. Customizable tooth count, module, worm specifications, shaft dimensions, length, inner bore structure, and material combination options—perfectly matching your equipment's installation space and transmission requirements.
Fast Prototyping, Stable On-Time Delivery: Supports small-batch rapid prototyping with short lead times for sample production, facilitating customer on-machine verification testing.The production planning for large-scale orders is well-organized, strictly adhering to the agreed delivery dates, and effectively ensuring the progress of customer project commissioning, inventory preparation, and shipment.
Full-Chain Quality Assurance System: Raw materials are fully traceable with complete material certificates included. Each batch comes with detailed dimensional inspection reports, with 100% factory inspection for quality control. For non-artificial quality issues, comprehensive after-sales support ensures worry-free procurement throughout the entire process.
Long-Term Supply Chain Exclusive Support: Direct factory supply with no middlemen markups. Tiered discount pricing for bulk purchases. Customizable stable supply solutions for long-term partnerships. 24/7 technical support available to respond to customer inquiries regarding selection, assembly, and usage at any time.
